By spot welder do you mean wire feed or stick? I think of spot welder as a sheet metal "pinch welder". Maybe I'm a little slow on the terms. If you've got a Harbor Freight near you, they've got a pretty decent wire feed (Chicago Brand) for something like $89. My buddy just bought one and it works flawlessly (sp?). Is the stud all gnarled up? Do you have anything in the way of threads left? I would still avoid cutting/grinding/drilling it until all options are exhausted. Any metal left hanging out is useful. Once it gets down to flush with the block, you're getting into some real tricky work (especially with a hand drill). Have you tried a bolt/nut extractor? I would heat the stud up, and wack the end of it a few times with a hammer (assuming the threads are already jacked). Let it cool >>> Rrepeat. >> Repeat. >> Repeat. In between times, (when cold) get the bolt extractor on it and try to turn it out. Don't chew it up, if it don't let loose, heat and repeat. A few cycles might get it. Heating the block is good, but be carefull > it is cast a could crack. A little transmission fluid soaking it overnight won't hurt any either. That's about all I got to say about that. Good Luck, keep us posted, save some metal to work with, LATER, Brad