1042333
Did the same thing Yellow YJ recommended and my gauges (90 YJ) have been working fine since. The gas gauge electricty goes through the gauge then to the sender then to ground. There is a miniscule amount of juice going through there, and logic tells me any connector that is dirty or corroded will probably affect the function. Changing the sending unit, is a giant pain, besides the distinct possibility of breaking more than repairing. I´d exhaust all other possible solutions before tackling it. On all of the YJ´s I have messed with, when the plug for the sender, back by the tank, is unplugged and the ignition is on, the needle goes all the way up (full). If the sending unit has an open circuit, it will always show full. If the float is leaking, it will always show empty, or if partially full of gas will work with a flaky reading (mostly a little to alot low). If the sending unit or the wiring is shorted it will show empty when full. If contacts (plugs or circuit strips) are dirty they often don´t go below half full and/or can show most anything at times (bumpy roads).[addsig]