Several edits added questions. Re read
let's pause. Work towards the cheapest solid repair.
You hear popping.
1. Are you certain it is that joint bolt and not the axel side? Or another issue like sway bar link gone bad?
Often the axel side will pop when turning due to not being tightened enough.
2. Also could it be the track bar hitting the diff cover..? See the smudges in your pic? Straight bars will hit. Actually many aftermarket started changing due to bent bars or damaged covers.
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The rusty's bracket and bar require a drop pitman arm as seen in the photo. You need to keep the drag link and track bar parallel.
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The bushing version will work but may limit any articulation. Not completely but it will. Bushings go bad faster than Heim and Johnny joints but are less $$$. Steinjager and others offers one with bushing at both ends.
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The teraflex part you posted are used to go back to a tapered bolt. What I'm suggesting if you are not drilled out or partially it a cone to take the taper out.
Tapered split cone. See it in the part list 03050 you might call them for the part or its dimensions.
3. What size bolt are you currently using?
4. How big is the hole in the Heim joint?
5. Is the frame side mount drilled out? If yes please provide dimensions.
JKS OGS125 - OGS126 Replacement Parts
This is an exaggerated image of the tapered cone.
Here is a good informational video
Several edits added questions. Re read.
Regards,
JPNinPA
Never look down on anybody unless you're helping them up. -Jesse Jackson